BASIC FUNCTIONS
Overseeing the plant maintenance and make sure the production lines are running smoothly and efficiently. Performing a successful maintenance management and lower the operational and maintenance costs. Working closely with shift leaders, supervisors and production team for planning, setting the targets and making sure the machineries are available for production. Making right and quick decisions in liaise with Plant manager. Developing the strategically plans immediate to improve the situation, short term and long term.
ü Working closely with the maintenance team for preventive and periodic maintenance.
ü Training the maintenance team and operators on cleaning, lubrication regime.
ü Ensuring the maintenance team working closely with operators to teach engineering and learn problems from them.
ü Proper using of OEMs, vendors and suppliers technical team.
ü Introducing equipment watch-keeping lists and trouble-shooting check sheets for plant operators and monitoring them.
ü Training the operators and maintainers on simplest way of problem solving.
ü Coordinating with the production manager, leading hands and supervisors to meet each day and prioritizing the work to be done.
ü Preparing the action plan for immediate, shot term and long term developmental activities.
ü Measuring the knowledge of peoples, machinery performances with KPI’s and managing them for continuous improvements.
ü Utilizing the production and maintenance supervisors for compulsory asset management.
ü Establishing a basic condition-monitoring regime – vibration/oil analysis / thermography / see-touch-hear inspections.
ü Performing a thorough engineering review of plant changes and upgrades to make decisions based on engineering and business facts.
ü Training and teaching peoples of preventive and productive maintenance.
ü Training the operators on the working principle of machineries and basic maintenance activities like cleaning, inspection, lubrication and tightening of loosen parts.
ü Conducting an equipment criticality rating and setting up condition monitoring to identify risk of failure in important equipment and plant.
ü Eliminating the defects - using Root Cause Analysis, 5-Whys, etc on equipment and systems failures and getting the problems out forever.
ü Eliminating the problems on estimation before it happens.
ü Developing ownership, building skills, building competent people at shop-floor level.
ü Introducing the of world class practices to managers, supervisors and leading hands
ü Aligning the Operations and Maintenance efforts through a Production Plan and Schedule that covers both producing product and maintaining equipment.
ü Establishing the documentation and excellent procedures and practices.
ü Selecting the best vendors and suppliers and forming a long-term partnership/alliance.
ü Applying Failure Mode and Effects Analysis and Reliability Centered Maintenance on new and old plant and equipment.
ü Facilitating the team with operation, technical, electrical manuals and diagrams and training them on how to use.
REQUIRED COMPETENCIES
Ø Cost Consciousness, Conserves organizational resources.
Ø Takes responsibility for own actions and Keeps commitments.
Ø Initiative to take independent actions and calculated risks.
Ø Decision making and accuracy judgment.
Ø Follows organizational policies and procedures.
Ø Proper planning, execution and follow ups.
Ø Ability to identify and resolves problems in a timely manner.
Ø Reacts well under pressure
Ø Develops project plans; Coordinates projects; Communicates changes and progress.
Qualification:
Work Experience:
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